Sampling's A, B C's
By Charles Kubach, Mine-Engineer.Com
Sampling's A, B C's
Sampling is defined as taking a small portion of a whole mass
that accurately represents the whole mass.
The mass of a sample taken to represent a particular ore depends
upon the type of ore. For instance, if a ore of a particular
particle size, has a regular and highly distributed metal, such
as copper, in it, the size of the sample would be small, it might
only be 5-10 pounds from a lot. However if the ore has a very
low grade of copper in it, is sparsely distributed, with little
or no pattern, it will take a much larger sample, 200 - 400 pounds,
to obtain a representative sample of the whole lot. The
characteristics of the ore to be sampled can have an exponential
effect on the volume of the material to be sampled.
This is caused by two major factors, one the mineral, in this case
copper, may only be of a particle size of 1 mm or finer. Therefore,
to obtain a reasonable statistical accuracy in a sampling program,
the material to be sampled should be crushed to approximately 1 mm,
to effectively expose the mineral or metal equally to the
sampling process. And second, the mineral or metal may be widely
present (such as in a rich ore body), or sparsely present
(such as in a low grade ore body). In a low grade ore, there
may only be 15 - 50 1 mm particles of mineral or metal in a
cubic foot of ore (150 - 200 lbs).
So, it is easy to see, the finer the ore to be sampled is crushed
BEFORE sampling, the easier it will be to obtain a representative
sample, and the smaller the sample mass that would be required.
How to Obtain A Representative Sample.
In a process plant, or mine, the preferred method of obtaining
sample material, is from a moving stream, such as a conveyor belt,
a slurry pipe line, or perhaps from a chute that a stream of ore
gravity flows. How the sample is obtained, the number of increments
and the size of each increment, will often determine the degree of
probability that a sample is indeed representative. Generally
speaking, the Best way to take a incremental sample from a moving
stream, is to take a Cross Section of that stream, with each cross
section having a pre-determined mass, and taking this cross
section incremental sample a pre-determined number of times per
hour (or unit of time).
Selecting the proper equipment for the task, and using as much
automation as possible will eliminate many potential errors,
and is very important if the sample is to have a +90% probability
of being representative. The best sample plan and the worst
equipment will produce only mediocre results. As in all good
plans, every piece must work together, to achieve a quality
result.
Sampling is generally comprised of a number of steps, the primary
sample, the secondary split, the tertiary split, and so on. For
sampling ores with maximum particle sizes of 2 inches or less, a
cross stream sampling device is usually the best choice.
Depending upon the material being sampled, it is generally desired
to crush the primary sample, to obtain a smaller particle size
and increase the probability that succeeding splits will
accurately represent of the whole mass being sampled.
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